Stairs At Last

The stairs are pretty much done. Except for the riser for the bottom step, the stairs are in, and we're happy with how they turned out.

First, we finished cutting all the stringers and put them in place. We made sure they were all level, so the steps will sit evenly across all 7 stringers. (We realized that, since the steps are 6 feet wide, we needed 7 stringers, not 8).

Because the plan was to build closed tread stairs (meaning that there is an end wall on each side, instead of leaving the ends of the stairs open), we had to build two side walls to cover the ends of the stairs. These are stud walls that have siding applied on the inside, up against where the stairs will go, and then a cap put on top. We built the east one first, then the west one. We left the cap off the west one, so we could fit the stairs and risers in.

In building the side walls, we realized we needed to figure out exactly where we were cutting off the posts, so we did that as well. The posts are now caped, waiting for the porch columns to be installed (next weekend).

Then we bought a sheet of 1/2" plywood, and cut it down to make the risers. The risers were nailed in place, and then we turned to the treads. The treads we bought were 11" wide, so we cut them down to 10 1/2", and then cut them to length, to fit snugly between the two walls. The wood is incredibly pricey - the 5 treads alone were almost $500 - but we figure the stairs should last 50 years or more, so it's a good investment.

New front steps for the Cheney Cottage

The wood on the treads is really beautiful, clear fir, so we decided we wanted to stain them, instead of painting them. We bought penetrating oil in a rosewood color, and applied the first coat, wiping off the excess after 20 minutes. By this time, it was after 5 o'clock today, so we decided to wait and apply more coats during the week.

Meanwhile, Jimmy (a guy in the neighborhood who does handyman work around 62nd Street) and Jamal (the nephew of our next door neighbor Dave) had both come by and asked to do some work. They spent time cleaning up the back yard.: Jimmy used a weed whacker and cut down all the tall onion grass and weeds, and they both cleaned up the yard. Dave's son Darien also came and helped out, so between the three of them they got a lot done. It is now possible to walk around the yard again.

Next weekend, we'll put down the tongue and groove floor on the porch, and build the porch roof. Having a porch makes a huge difference - not just that we can more easily get into the house, but it completes the look of the house. We can't wait to get the porch finished, so the house really does have a good street presence.

Cheney House Tour

For blog readers who want to come see the progress on 62nd Street but who don't want to get roped into working, we're having a Cheney Cottage tour on Sunday, October 30th from 2 to 4. This is an event sponsored by BAHA (Berkeley Architectural Heritage Association) and there is no charge for the event, though you do have to be a BAHA member. More information about BAHA can be found at http://berkeleyheritage.com/

How We Did It

Several people have asked how we knew the size of the porch, and how we calculated the stairs. It's half history and half science.

For the porch, it was pretty easy: we have the original porch posts, along with the porch railings an top pieces. So determining the size of the porch was simple: we laid out everything in the dining room, and then measured to see how long and how wide the porch should be. Andus had made detailed measurements of the house for the plans, so the original porch size was replicated on the house for its new location on 62nd Street - so the plans were another source of information. When it's done, the porch should look like it always did, with one exception: on College Avenue, the opening for the stairs was to the right, as the stairs went down in front of the bay window. On 62nd, the porch stairs will go right up to the front of the porch.

Determining the stairs takes more work. Eric and his crew put in a concrete first step as part of the foundation for the porch. Once we built the porch, we measured the distance from the porch floor to the foundation (height) and then the distance from the edge of the porch to the leading edge of the concrete step.

Then the fun begins: I had to determine how long each step could be (the "run") and how high each step could be (the "rise"). Usually, when you measure, you end up with numbers that are very difficult to divide: 62 3/8" long and 47 9/16 high. But this time, I lucked out: the height (from the concrete step to the top of the finish floor on the porch) is exactly 42 inches, and the run is exactly 54 inches. So the rise of each step (assuming 6 risers) would be 7 inches, and the run would be 9 inches. (six treads).

Each step needs a nosing, the overhang that sticks out over the next step down, which is generally 1 to 1 1/2" So I determined that the tread (the run plus the length of the overhang) for each step would be 10 1/2.

To check the math, there are three formulas to examine, to ensure the stairs are the proper dimension. Taking the rise (R) and the tread (T), the stairs must satisfy at least one of the following:

T + R = 17" to 18"

2T + R = 24" to 25"

T x R = 70" to 75"

Our stairs meet all three requirements: T+R is 17 1/2", 2T + R is 24.5", and T x R equals 72.5". It doesn't get much better than that.

So now that I was comfortable that I had the right dimensions, it was time to cut the stringers. Tom first helped by "crowning" each of the 2x12s - each board has a curve, and so we wanted to make sure that slight curve was pointed up (to make the steps as strong as possible).

Each step makes a right angle on the stringer - the angle between each riser and the step below it. So I took the framing square, and set one side at 7" (the rise) and one side at 9" (the run). I set the 7 and the 9 at the edge of the 2x12, and then I traced the right angle between the two, which made the first full step. Next, I slid the framing square down to make a new right angle just below the first one (the 7" riser being lined up right where the 9" run ends). This is repeated four times, one for each full right angle on the stairs (the top step is just the tread, as the riser is the side of the porch, and the bottom step is just the riser, the tread being the concrete).

Each treat is 1" thick, so I subtracted one inch from the bottom step, so all the finished steps would end up being exactly the same height. I also put the top step 6 1/4" down from the porch, since the tongue and groove porch flooring is 3/4" thick (so the total distance to the top of the flooring is the same as each step - 7 inches).

Once the stringers were drawn on the 2x12s, we measured to make sure the distance from the right angle (where the riser meets the tread) and the back of the stringer was more than 5" (another code requirement, to ensure the stairs are strong enough). Our stringers met this easily, so we were ready to start cutting them out.

Then using the circular saw (which is a tool I definitely can no longer use, particularly for making stringers), Tom cut along the lines I had drawn. A circular saw cannot reach the corners of each step (not without cutting into the stringer) so after he cut them most of the way, I used a draw saw to make the remainder of the cuts.

The last step was making the cut out at the bottom of the stringer for the sole plate - this prevents the stringer from sliding forward.

We put the first stringer in place, and tested to make sure it fits. It was a perfect match, so we took it off and used it as a template to trace all the other stringers. We made three more of them, and installed them on the porch.

This weekend, we'll make the remaining three stringers, and install them as a full width set of stairs. And then we'll start rebuilding the porch roof.

Almost a Porch, Almost A Set of Stairs

We spent the weekend working out front of the Cheney Cottage. It was beautiful weather, perfect for outdoor work, and we focused on rebuilding the front porch and steps.

The first thing we did was calculate how much lumber we needed: how many 2x8s for the porch floor joists, 2x12s for the stringers to support the stairs, 2x4s to frame under the porch. We decided not to buy the porch decking or the treads for the stairs yet, as they will probably get seriously damaged during the rest of the construction. We also bought a 6x6 post, as the porch roof is supported by carved 6x6 posts. Even though the porch was spec'ed to have a 4x4 post, we went with the larger size to be historically accurate.

We started by putting down the pressure treated sole plate on top of the concrete foundation. Then we put the header against the house, and built the headers for either side of the porch. We decided to run the joists parallel to the front of the house, so the decking would run perpendicular (and be more likely to shed water). We used Simpson ties on the headers, which are significantly easier to install before handing the headers.

Then we cut the 6x6 and put up the headers, making sure the posts were plumb and the headers were on a slight angle (to make sure water drains off the porch). The we put headers across the top of the stairs, to tie the two posts together, and keep the porch plumb.

Next, we turned our attention to the stairs. The code calls for a stringer every 12 inches, so we need to make 7 stringers. For once, calculating the rise and run of the stairs was not difficult - it worked out that the rise is exactly 7 inches and the run is 10 1/2 inches.

Using a framing square, we made the first stringer, and fitted it in place. It fit perfectly, so we used it to make three more stringers (as we were running out of time). Then, again using Simpson ties, we hung three of the stringers, notching them to fit on the sole plate, and nailed them in place. Finally, we put a piece of plywood down on the porch, and put 2/8 scraps on the stringers to make temporary steps.

So now, when we go work at the Cheney Cottage, we don't have to climb the ladder - we can walk up the stairs to the porch, and walk up to the door. This is definitely progress!

The usable, albeit unfinished, porch and stairs

Tomorrow, the roofers come to start installing the roof shingles over the building paper. And the house will have a good roof, one that should last 30 years or more.

Next up: working on the kitchen. Now that we have stairs, we can bring the kitchen cabinets and the appliances in. First, we have to rough in the plumbing (all the wiring is in) and then we can install the cabinets, make counters, and install the appliances.

And of course, we're still scrapping paint and stripping the beams in the living room, and still have scrapping to do in the dining room. Lisa has showed up unannounced several times to help us scrape, which has been great. It's a good job for anyone who likes to pick at things, as all the little paint chips have to be painstakingly scraped off.

The built in china cabinet has been particularly stubborn, and the heat gun barely made a dent in the orange paint. So we removed the cabinet doors to bring them back to Parker Street, to work on stripping them during the week.

And then plaster patching, the bathrooms, and the heating system. And then we'll finish the landscaping.

Singing in the Rain

The tarps are down. After two years of keeping the Cheney Cottage as dry as possible (which often was not at all possible), the house is waterproof.

We don't actually have a finished roof yet - we still have to pick shingles and have them installed, along with the drip edge. But the roof now has building paper, carefully installed and tacked down. The attic is dark: no light seeps in through the hundreds of cracks, no gaps let in the sun and the pigeons that have been roosting there.

The shingles will go up soon, in the next week or two. But for the first time in two years, we can listen to the rain, and not worry that the house is being slowly ruined. Another milestone!

Anniversaries and Injuries

Today we celebrated our 32nd anniversary by working at the Cheney Cottage. We got a lot done: Tom put up siding on the east side, and I worked on cleaning up plaster dust in the laundry, then stripped paint in the living room and all the way up the stairs.

But we had a little problem: Tom was cutting a piece of siding on the table saw, and it kicked back and hit him in the arm. It put a pretty deep hole in his arm, and he was bleeding like a stuck pig. But we remained calm, and bandaged his arm, and then he went over to Kaiser to get it checked out. (We just got the 66 Mercedes running, and since it's an automatic, he could drive himself over with no problem.)

The result: 5 stitches. He's actually feeling pretty good, even though his arm is sore, and we're still planning on going out to dinner to celebrate our anniversary.

This week, the roofers are coming to finish the roof, so by the end of the week, the house will be completely waterproof - first time in years. I also spent some time today sorting all the pieces of the front porch, and have it all figured out. Hopefully, next week we can start building the porch, and then the house will be a lot easier to get into and out of.

With the porch in place, we can bring in the kitchen cabinets and the stove, and try to get the kitchen finished. We still will need counters, some kind of finished floor, and a refrigerator, plus an 18" dishwasher - but we're making progress there.

We'll also start seriously patching plaster. Now that the house is watertight, we can hang blueboard and start plastering, without worrying about it getting ruined.

The stripping paint goes on - the living room ceiling is about the only thing left to do - but there is still plenty of scrapping to do. And then we have to finish the woodwork. And install the bathroom fixtures. And the plumbing. And the heating system.

So, two weeks.

Still no financing - the banks are being unbelievable. I'm not sure how we are ever going to have an economic recovery if people can't get access to capital. The banks are making money hand over fist and sharing none of it with the people who are trying to invest.

But we're pushing on. This project is going to take longer than we ever thought. But we're not going anyplace. We will get the Cheney Cottage and Delaney House done!

Now Get Back to Work

Tom and I bring a new meaning to the phrase "stay-cation" For us, our vacation meant working harder than we work at work. But we got a lot done.

Almost all the wiring in the house is done. We have a couple last things to do (the sconce in the downstairs bathroom, the laundry room outlet, lights outside) but everything else is done. I hope to install the fuse box next weekend, and hook up all the wiring I've been running.

All the trim on the outside of the house is back in place. The band board on the west side, and one small piece of trim, are still not there, and there is a piece of missing bandboard in the front - but everything else is in place. The house is ready to have the painting finished.

We cleaned up the house and the site. All the plaster we removed is gone, the house is mostly organized, and all the roofing debris has been either removed, or raked up into piles to be removed. And Lisa stopped by yesterday and spent some more time scrapping paint in the dining room, so the dining room woodwork is nearing the point where we can finish it.

Still no building paper on the roof, though. We brought two rolls up to the roof, and decided we just weren't up for risking our lives climbing around up there. So that is still on the "to do" list, hopefully to get done by someone other than us. We have one estimate for finishing the roofing, but as that estimate was kind of outrageous, we are going to get some others.

We need to get the new water service brought to the house, and get the gas meter installed so we can hook up the gas.

We need to do the front retaining wall and walkway, so we can fill in the front yard and do some landscaping. And we need to build the porches.

And we need to install a heating system. We're now thinking we'll do a gas fireplace in the front room to heat that space, and then radiators in the bedrooms, kitchen and dining room.

Oh, and there's lots of plaster to patch, every room needs to be painted, and the floors need to be refinished. We need to finish the stripping of the woodwork so we can shellack it.

And then we'll be done. And ready to turn our attention back to the Delaney House.

Laboring Toward Labor Day

Since we've both been on vacation this week, we've gotten a lot done. We worked on Sunday and Monday, then took Tuesday off (Tom helped Sabastian move in Davis, and I had work to catch up on here). We spent Wednesday, Thursday and Friday at the Cheney Cottage.

And a lot has gotten done. We took down the ceiling in the kitchen, I finished all the wiring in there (lights and outlets), which was a huge job. Running romex in a new house is probably not a lot of work (we've never had the pleasure) but in an old house, the problem is always getting it to go where you want it. So, for example, the light switches in the kitchen took 5 hours to run the romex - it was almost impossible to pull the romex through from the crawl space, but we finally succeeded. Opening up the kitchen ceiling also has greatly simplified the second floor wiring, so I expect to finish the upstairs bedrooms this weekend. All that is left after that is the upstairs bathroom and WC, and the downstairs bathroom, and the porch lights.

Tom has mostly been working outside, putting up trim, and there are very few pieces left to go. The band board is still missing on the west side, and one other piece of trim, and we have a couple pieces under one of the windows on the south side - but then it's all done. This weekend Tom hopes to put up more of the siding on the crawl space, and finish the watertable installation on the east and south sides.

We're also putting up the building paper on the roof this weekend, which will make the house truly watertight. We're still discussing if we're going to shingle the roof ourselves - the estimate we got for shingle installation was completely outrageous - so we may be up there roofing the place yet. But at least, after this weekend, we'll have the roof sealed and the rains can come.

And we're starting to think about plumbing. I'm hoping we can get some of the supply pipe installed so we can have a working toilet and sink in the not too distant future.

We've also started planning the landscaping. We plan to build a low retaining wall in front, with one step, and then bring in some clean fill to raise the level of the ground around the house (and give us some good dirt for plantings). The retaining wall will be concrete, so when we have that poured, we'll also pour the front path and the walkway back toward the Delaney House.

It's been a lot of work. But we're taking the day off (mostly) and relaxing. Then Sunday and Monday, we'll be back, making progress. This project will be finished, one day.